top of page

Curriculum Vitae

SKILLS

Programming: Python, MATLAB, Arduino IDE, Latex, G-Code

Software: Solidworks, Siemens SolidEdge, Siemens NX, MasterCAM, Rhino, Grasshopper, nTopology platform, ANSYS,
Keyshot, Creo, Revit, AutoCAD, Blender

Vizualization: Origin, Minitab, JMP, Photoshop, Filmora

Manufacturing: CNC, Power tools, Laser Jet and Water Jet Cutting, SLA, FDM, Injet 3D Printing, Metal 3D printing,
Lathe Machine, milling machine, Injection Molding

EDUCATION

Arizona State University, Tempe, US                                                                                                                              
Ph.D. in Mechanical Engineering     
May 2020 — May 2024
Cumulative GPA: 3.78/4.00
                                                                                                                                         
Thesis: Bio-morphism to Bio-mimicry: A computational design methodology for generating bio-inspired designs from weaves and branches in nature.

Arizona State University, Tempe, US                                                                                                                       
August 2018 — May 2020
Masters in Mechanical Engineering     
Cumulative GPA: 3.34/4.00                                                                                                                                        
Applied Project: Designing Self-Healing Structures: Exploring Volume Weaving using TPMS Structures

RESEARCH EXPERIENCE

3DX Research Group, Graduate Research Assistant                                                                                             
 May 2020 — Present

Exploring Form-Function Relationships in Euplectella Aspergillum Using Computational Modelling. 
Funding - NASA, USA
​
  • Analyzed 3D X-ray Micro-Tomography CT scans of Venus Flower Basket to extract interesting design features.
  • Designed test specimens in Rhino and Grasshopper using bio-mimicry concepts Utilized Rhino with Grasshopper and Python scripting to abstract and conceptualize design elements from CT scan.
  • with precision and efficiency.Prepared 3D print files using Magics software and operated EOS Formiga P110 SLS 3D printer to fabricate test specimens
  • 598 Universal Testing Machine for 4 Point Bend Test, Compression Test, and Torsion Test. Conducted comprehensive mechanical testing on printed specimens according to ASTM standards, employing Instron
  • and Flexural Rigidity
  • Analyzed testing data using MATLAB to derive critical parameters such as Energy Absorption, Max Buckling
  • Visualized analytical results using Origin and JMP, facilitating interpretation and presentation to project stakeholders.
Bio-inspired Selective Nodal Decoupling for Ultra-Compliant Interwoven Lattices. 
Funding - NASA, USA
  • Developed innovative interwoven lattice designs utilizing Computational Modelling techniques in Rhino-Grasshopper, resulting in structures with 20 times greater compliance compared to existing cellular lattice structures.
  • Formiga P110 SLS 3D printer.Designed compression specimens tailored to newly developed lattice designs and executed fabrication using the EOS
  • Conducted compression tests on fabricated specimens following ASTM standards using Instron 598.
  • Employed MATLAB to compute compliance metrics from raw stress-strain data.
  • Formulated a generalized Design Framework and Design Module within Grasshopper to streamline the process of creating interwoven lattice structures.
Fluid Distribution in Branching Channels Inspired by Natural Systems.
Funding - LAM Research Corporation, India
​
  • Conducted systematic analysis and comparative study of three natural system branching laws: Fluvial System, Tree Architecture, and Vascular Systems, gaining insights into their structural function and branching algorithms.
  • Developed a Design Framework and custom Branching Algorithm Module in Grasshopper to effectively model and simulate branch structures based on the biological laws derived from natural systems.
  • Implemented a Machine Learning Module within Grasshopper to dynamically adjust design parameters based on user-defined output requirements, resulting in a significant acceleration of the design process by 400%.
  • Created a Performance Evaluator Module within Grasshopper integrating fluid dynamic concepts to assess the performance of designed structures with 95% accuracy.
Designing Self Healing Structures: Exploring Volume Weaving using TPMS Structures.
Funding - Dr. Dhruv Bhate
​​​
  • Assembled and calibrated Hyrel 3D printer, boosting multi-nozzle printing by 50% via G-code modifications.
  • Designed micro-vascular channels for self-healing structures using nTopology, Solidworks, and Grasshopper.
  • Conducted fluid analysis in ANSYS to select an epoxy system with a target viscosity of 1500 cps.
  • Executed Three-Point Bend tests on SLA specimens using Instron 598; analyzed results with JMP and Minitab.
  • Metal 3D printed self-healing structure with INCONEL 718 using Concept Laser.
  • Employed Trilion GOM software on Digital Image Correlation data to verify local strain field variations

INDUSTRY EXPERIENCE

DMG MORI                                                                                                                                                                                                        
Chicago, USA
Additive Solution Intern 
May, 2023 - August, 2023
  • Trained in Siemens NX CAD/CAM and operating the LASERTEC 125 Hybrid DED 5 Axis CNC machine.
  • Developed new material parameters and customized G-code for the LASERTEC 125, reducing modelling time by 50%.
  • Established a protocol for material analysis, including sectioning, polishing, image analysis, and tensile testing, improving efficiency by 30%.
  • Created a machine-learning MATLAB code to expedite parameter development for new materials on the LASERTEC 125 by 50%.
General Lattice 
Chicago, USA 
Engineering Intern 
May, 2022 - July, 2022
  • Automated lattice generation module in Grasshopper, accelerating modelling by 70%.
  • Created MATLAB and Python scripts for analyzing compression stress-strain data, calculating parameters such as Energy Absorption, Densification Strain, and Young’s Modulus.
  • Developed a Python-based custom module for data analysis, enhancing efficiency by 30%.
Ensemble                                                                                                                                                    
Chennai, India
Founder | Lead Designer                                                                                                                  
August 2015- September 2018
  • Performed Product development and Design optimization using Solidworks and MATLAB to reduce the product cost by 60% and weight by 90%
  • Collaborated with manufacturing company having CNC machine to increase production efficiency by 40%.
  • The infinity bed was designed specifically using design for assembly and manufacturing(DFMA) reducing its assembly time from 30 minutes to 7 minutes and production cost by 55%
  • Managed cross-functional teams in supply chain and marketing to generate a target revenue of $10,000 per year.
  • Generated Technical drawings and job cards for a manufacturing company reducing quality defects by 96%.
  • Developed a new package which is 60% lighter 40% stronger and 52% compact saving 30% of the total cost.

PUBLICATIONS

Published​​​
​
Under Preparation
  • Mistry, Y., Morankar, S., Weeger, O. et al. ”A Functional Basis for the Macrostructural Morphology of the Venus Flower Basket”
  • Mistry, Y., Talange. A., Nunez.M. et al. ”Fluid Distribution in Branching Channels Inspired by Natural Systems: A Comparative Analysis of Leonardo, Murray, and Hacks Laws.”

Conference

  • " Interwoven Lattices Inspired by the Venus Flower Basket" TMS 2022 Annual Meeting & Exhibition. February 27–March 3, 2022, Anaheim.

  • "Exploring Form-Function Relationships in Euplectella Aspergillum Using Computational Modelling" 34th Annual International Solid Freeform Fabrication Symposium (SFF2023), August 14-16, 2023, Austin, Texas USA

  • "Venus Flower Basket Inspired Lattice: Bio-morphism to Bio-mimicry" International Conference on Advanced Manufacturing 2023. October 30, 2023 -November 03, 2023.

  • "Exploring Form-Function Relationships in Euplectella Aspergillum Using Computational Modelling"  Society for Integrative and Comparative Biology Annual Meeting. January 2 -January 6, 2024, Seattle, Washington, USA

Projects

Komorebi - A Smartphone controlled kinetic facade                                                                                             
Jan 2019- May 2019
  • Performed gear calculation and load analysis on the facade using ANSYS and SolidWorks for design optimization. This increased the power transmission efficiency by 65% and reduced the buckling effect by 80%. 
  • Programmed Arduino Mega 2560 to operate the facade via smartphone. Performed 10000 cycles of folding test for QC. 
  • Made circuit diagram and wiring diagram using PADS and used them for PCB Quality Check(QC).
  • The project received the funding of $160,000 by Openideas   
Helios - A Sun-controlled envelope                                                                                         
April 2017- September 2017

  • "Designed a specialized 120-degree bevel gear using SolidEdge and NX-10, and enhanced its durability by 19% by implementing a 4-bar mechanism."

  • "Collaborated with the manufacturing company Lexus Softmac for prototyping the design."

  • "Created an experimental setup incorporating a lux sensor to gather real-world data, achieving a 96% accuracy when comparing the simulated and actual results."

  • "Conducted thermal analysis using ANSYS Workbench to simulate a meticulously designed experiment."

  • "Implemented an Intelligent Facade system that reduced electricity consumption by 40% in summer and 20% in winter, resulting in a return on investment (ROI) of less than 2 years."

Patents

  • Mistry, Y., Liu, S., Shinde, M., Chen, X., Bhate, D., Morankar, S., Chawla, N., Penick, C., “Method for Designing Ultra-Compliant Interwoven Meta-Materials,” patent pending, ASU Sky Song Innovations, provisional filed on 09/15/2022

References

  • Prof. Dr. Dhruv Bhate - Associate Professor, Arizona State University, Mesa, USA

       E-mail: dpbhate@asu.edu
 

  • Prof. Dr. Nikhilesh Chawla - Ransburg Professor Of Materials Engineering, Purdue University, West Lafayette, USA

       E-mail: nikc@purdue.edu
 

  • Alex Rhoades - Co-Founder, COO, General Lattice, Chicago, USA

       E-mail: alex@generallattice.com

Yash Mistry's Portfolio

  • White LinkedIn Icon
bottom of page